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Factory source Foam Injection Molding - Pole Slack Box – Uni-Moulding


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Factory source Foam Injection Molding - Pole Slack Box – Uni-Moulding Detail:

case5

Pole Slack Box

Export Country:
South Africa

Completion Time:
1 Month

Tag: Plastic Injection Mold

Challange

Time schedule: The customer needed it to be finished within 30 days which is not a small mold and with many processes.  Especially for so many ribs to be EDM work.

Solutions

Several Machines are working for this tool to finish the job as fast as possible. We made it in time.

Product Application Field

Outdoor power equipment protection box. It mainly prevents the damage of ultraviolet and acid rain to outdoor power equipment and the pollution of power equipment by dust and mixture.

Story

Because the customer used the pole slack box are made of iron. The cost of iron sheet is high, and it is very easy to be corroded by acid rain, resulting in the product life not meeting the expected requirements. The customer once considered using stainless steel material, but after calculating the cost, he considered developing plastic molds and using PP material + UV. Termination cost to a certain extent, and it is firm and durable.

Main Challenges

The cost of iron sheet is high, and it is very easy to be corroded by acid rain, resulting in the product life not meeting the expected requirements. The customer once considered using stainless steel material, but after calculating the cost, he considered developing plastic molds and using PP material + UV. Termination cost to a certain extent, and it is firm and durable.

Because the product is large, the structure belongs to anisotropic structure, and the wall thickness is about 3mm, the conventional design is easy to shrink and deform. Although we have improved the materials, which can reduce certain shrinkage and deformation, the long processing cycle leads to the increase of production cost. Through the efforts of the design and R & D part, we finally reduced the processing time and cost by increasing the size of the gate inlet and adjusting the cooling system and reducing the cooling time and glue injection time.

Main Technology

Mold Analysis, CNC Rough Machining, Heat Treating, Finishing Machining, Wire Cutting, EDM, Polishing, Texture.

Mold Details:

Maximum die size: 1100*1000*800mm
Export Area: EU
Delivery time: 45 days
Part Quantity: 5 pcs
Mold Quantity: 4 sets
Number of Processed Sliders: 6 pcs
Mold Material: 718H, NAK80, P20, 718, 45#, etc.
Part Material: PP+UV
Project Leader: Ken Yeo


Product detail pictures:

Factory source Foam Injection Molding -
 Pole Slack Box – Uni-Moulding detail pictures


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We always believe that one's character decides products' quality, the details decides products' quality ,with the REALISTIC,EFFICIENT AND INNOVATIVE team spirit for Factory source Foam Injection Molding - Pole Slack Box – Uni-Moulding , The product will supply to all over the world, such as: Toronto , Manchester , Hamburg , Our monthly output is more than 5000pcs. We have set up a strict quality control system. Please feel free to contact us for further information. We hope that we can establish long-term business relationships with you and carry out business on a mutually beneficial basis. We are and will be always trying our best to serve you.
  • Product variety is complete, good quality and inexpensive, the delivery is fast and transport is security, very good, we are happy to cooperate with a reputable company!
    5 Stars By Julia from Albania - 2018.06.30 17:29
    Cooperate with you every time is very successful, very happy. Hope that we can have more cooperation!
    5 Stars By Dolores from Swedish - 2017.09.28 18:29
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