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High Performance Iml Injection Molding - Office Chair Back – Uni-Moulding


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High Performance Iml Injection Molding - Office Chair Back – Uni-Moulding Detail:

case6

Office Chair Back

Export Country:
England

Completion Time:
1 Month

Tag: Office Chair Back

Challange

The part line is curved, not straight and not ejection pins applied .

Solutions

It highly depends on the mold maker’s skill and knowledge. We are lucky to have our own mold makers who fulfills the job over 20 years.

Product Application Field

Office chair,Office Supplies

Main Challenges

PVC corrosion mold: S136 heat treatment is adopted to increase the hardness and corrosion resistance of the die;

PP chair keel shrinkage: Due to the thick wall thickness of chair keel, PP material is easy to shrink, we first thinned the wall thickness of the keel, and then we added keel ribs to increase the strength of the product. In fact, we add a certain proportion of glass fiber to PP material to increase the strength effect, and appropriately add a certain amount of calcium sulfate and toughening agent to ensure that the product is not easy to shrink and the fluidity of the material can maintain the original properties.

Chair assembly coordination: Before developing the mold, we first processed some samples with a 3D printer, assembled and adapted them, and found out the corresponding problem points, so as to change the design scheme. Before the mold design, we also conducted mold flow analysis on the product, and have used SolidWorks to test the assembly and adaptation details of the product.

The customer designed to use ABS at the wear position of the Department. After test, discussion and negotiation with the customer, the ABS material was replaced with POM material, so that the product has better wear resistance and ensures the service life of plastic office chairs. It has been recognized by customers.
Material replacement:

Main Technology

Mold Analysis, CNC Rough Machining, Heat Treating, Finishing Machining, Wire Cutting, EDM, Polishing, Texture.

Mold Details:

Maximum die size: 1300*1000*800mm
Export Area: EU
Delivery time: 45 days
Part Quantity: 7 pcs
Mold Quantity: 6 sets
Number of Processed Sliders: 12 pcs
Mold Material: S136, NAK80, P20, 718, 45#, etc.
Part Material: PVC, PP+GF, POM
Project Leader: Ken Yeo

Key Words

PVC, PP+GF, Air Trap, Shrinkage, SolidWorks


Product detail pictures:

High Performance Iml Injection Molding -
 Office Chair Back – Uni-Moulding detail pictures


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Our eternal pursuits are the attitude of "regard the market, regard the custom, regard the science" as well as theory of "quality the basic, have faith in the initial and administration the advanced" for High Performance Iml Injection Molding - Office Chair Back – Uni-Moulding , The product will supply to all over the world, such as: Belgium , Florida , Victoria , Due to the changing trends in this field, we involve ourselves into products trade with dedicated efforts and managerial excellence. We maintain timely delivery schedules, innovative designs, quality and transparency for our customers. Our moto is to deliver quality products within stipulated time.
  • The sales person is professional and responsible, warm and polite, we had a pleasant conversation and no language barriers on communication.
    5 Stars By Laura from Stuttgart - 2018.11.04 10:32
    The quality of the products is very good, especially in the details, can be seen that the company work actively to satisfy customer's interest, a nice supplier.
    5 Stars By Octavia from Malawi - 2018.06.18 17:25
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